Circuit Breaker Safety Guide: Sizing and the 80% Rule
Learn how to safely size your circuit breakers and why you can only use 80% of a breaker's capacity for continuous loads like EV chargers and heaters.
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Learn how to safely size your circuit breakers and why you can only use 80% of a breaker's capacity for continuous loads like EV chargers and heaters.
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Read articleGet a quick reference cheat sheet for converting amps to watts at 12V, 120V, and 240V. Perfect for toolboxes and site planning.
Read articleFAQ
Fast answers for the amps to watts formula, common conversions, and safe planning limits.
Multiply amps by volts to get watts. For example, 10 amps at 120 volts equals 1,200 watts (10 × 120 = 1,200). For AC circuits with motors or compressors, also multiply by the power factor from the equipment nameplate.
There are three formulas depending on the circuit type. DC: Watts = Amps × Volts. AC single-phase: Watts = Amps × Volts × Power Factor. AC three-phase (line-to-line): Watts = 1.732 × Amps × Volts × Power Factor. The DC formula also works for pure resistive AC loads where power factor is 1.00.
1 amp equals a different number of watts depending on the voltage. At 12V, 1 amp = 12 watts. At 120V, 1 amp = 120 watts. At 240V, 1 amp = 240 watts. This assumes power factor of 1.00. For AC motor loads with lower power factor, the real watts will be lower.
Amps (amperes) measure the flow rate of electric current — how much charge passes a point per second. Watts measure electric power — the rate at which electrical energy is used or converted to heat, light, or motion. You need both amps and volts to calculate watts: Watts = Amps × Volts.
You can use the result for load planning, but not for final breaker sizing. The NEC requires that continuous loads (3+ hours) stay at or below 80% of the breaker rating. A 20A breaker on 120V handles 2,400W maximum, but only 1,920W for continuous loads. Final sizing must account for wire gauge, ambient temperature, conduit fill, and local code.
Power factor (PF) measures how efficiently a device uses current. Resistive loads like heaters use all the current for real work (PF = 1.0). Motors and compressors draw extra current due to inductance, so their power factor is lower (0.70–0.95). Without accounting for PF, you would overestimate watts by 10–40% for these loads.
Divide watts by volts: Amps = Watts ÷ Volts. For AC with power factor: Amps = Watts ÷ (Volts × PF). For example, a 1,500W heater on 120V draws 1,500 ÷ 120 = 12.5 amps. This is useful for checking if an appliance will trip a breaker.
The formula is the same (Watts = Amps × Volts × PF), but the voltage value changes. At 240V, the same amperage produces twice the wattage as 120V. This is why high-power appliances like dryers and EV chargers use 240V circuits — they get more power without increasing wire size.